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Automatic paper folding machines for digital media

Morgana Systems has a full range of folders from the desktop range to the floor standing award winning range catering for all folding applications and specialising in Digital applications with the unique Digifold Pro.

MORGANA DIGIFOLD PRO. Automatic Paper Creasing and folding machine.

The Morgana DigiFold Pro automatically creases and folds digitally printed heavy weight stock at 6,000 A4 sheets per hour. In fact, it can crease and fold sheets up to 900mm long, creasing and folding in a single pass.

Use as a stand-alone creaser when folding is not required or use as a perforator when creasing and folding are not required. The fast touch screen set-up allows the user to enter the required fold type and sheet length and then it automatically sets the creasing and folding positions ready to run the job.

Handling the cracking of ink / toner

• Overcomes the problem of the ink / toner cracking by applying a crease that embosses the paper, embedding the ink / toner into the fibres of the stock.
• The crease can then be folded to create a perfectly finished product
• The crease eliminates cracking

Handling curly paper

• Overcomes the problem of high toner fusion temperatures produced in digital printers that can cause stock to curl and prove difficult to feed in subsequent finishing procedures
• The heat reduces the moisture from the sheet resulting in curling paper
• The DigiFold Pro has a low pressure suction chamber built into the feed table to ensure stock is held flat and so it can then feed correctly and consistently

Handling static

• The DigiFold Pro uses air to separate the sheets and feeds the sheets from the bottom of the stack to combat the issues encountered with static.

Morgana Digifold Pro

Typical Applications

• Brochures and fact sheets
• Promotional flyers
• Cards, covers, invitations and menu's
• Letters and all kinds of business documents
• Direct mail - roll fold, tri-fold, z-fold and more.

Simple to use

• Fast automated set-up
• Enter the required fold type and sheet length
• Automatically sets the creasing and folding positions ready to run the job


The Morgana Major has been designed to offer a wide range of ‘big machine’ features within a compact and easy to operate design. Changing from one size to another, or for different folds, can be accomplished in seconds. The Morgana Major incorporates counting and batching, with perforating and scoring as standard in the UK and optional elsewhere.

The fold rollers are extremely durable and have the ability to handle a wide variety of stock without adjustment. Not affected by paper dust, their unique composite material will positively grip high gloss papers or work from digital print engines.

The Dial-a-Fold plate settings enable all adjustments to be made without removing the covers. An LED display, accurate to 0.1mm, shows the fold plate position and allows easy and accurate repeat job settings.

A larger sheet size of 365mm width and 674mm length makes the Morgana Major even more flexible, capable of producing 6pp A4 documents. The machine speed is fully adjustable from 4500 to 27,500 sheets per hour, giving the operator complete control over the production of a wide range of stocks.

Highly efficient

• Powerful suction feeder handles a wide range of paper weights
• Side lay alignment of the sheets, prior to folding
• Low-pressure suction chamber to control curled paper before it enters the fold rollers
• Fully enclosed fold plates with ‘dial-a-fold’ and LED display, fitted with anti-static brushes, skew and micro adjustments
• Plug in perforating and scoring attachment
• Variable speed
• Tray to catch work when perforating or scoring
• Long delivery belt stacker
• Counting & batching
• Double sheet, anti jam detector

Folding machine

At a glance

A high-speed automatic paper folding machine.
• Variable speed up to 27,500 sph
• Powerful suction feeder
• Side lay alignment of the sheets, prior to folding
• Plug in perforating and scoring attachment
• Counting & batching


An automatic folding machine designed specifically for the professional digital printer whose business is growing.

The AutoFold Pro is a free standing folding unit designed for folding digital stocks using our patented flying knife technology which was developed to prevent the scuffing and marking on digital stocks that are caused by folding using conventional methods. The AutoFold Pro is simply wheeled up to ANY creaser and the height of its vacuum feed conveyor is adjusted to the exit height of the creaser.

The beauty of the AutoFold Pro is its simplicity allowing the user of ANY manufacturer’s creaser to invest in one and to improve their productivity and quality immediately.

Folding machine

At a glance

• Up to 6,240 sheets per hour
• Takes stock up to 0.4mm (Approximately 400gsm)
• 600mm x 385mm sheet size
• Wheel up to any manufacturer’s creasing machine
• Optional conveyor for longer sheet


Images used for illustrative purpose only
Although every effort has been made to ensure that the information on this website is accurate please refer to the manufacturer's website for the latest detailed information on this product before making your purchase.
Prices are listed in Australian dollars and subject to change without notice.